Wedge Wire Support Grids

Wedge Wire Support Grids are indispensable components in a variety of industrial applications, particularly in reactors, sieves, and other media bed s...

Product Description:

Wedge Wire Support Grids: Essential for Optimal Reactor and Media Bed Performance

Wedge Wire Support Grids are indispensable components in a variety of industrial applications, particularly in reactors, sieves, and other media bed systems. These support grids are engineered to retain catalyst, sieve beads, or other media above the vessel's bottom, ensuring efficient operation and preventing costly media losses.

So, a well-designed Wedge Wire Support Grid is paramount for maintaining the integrity and performance of your process.

Wedge Wire Support Grids serve two main purposes:

1. Mechanical Support: They bear the dead load (weight of the media bed) and the live load (pressure differential during operation).

2. Media Retention: The precise wire and slot spacing of the grids form an effective screen that prevents media losses.

Unlike off-the-shelf products, each Wedge Wire Support Grid is custom-engineered to meet specific requirements.

The design process involves:

1. Mechanical Support Design: Ensuring the grid can support the design load without collapsing or failing.

2. Material and Slot Size Selection: Choosing the appropriate wire type and slot sizes to achieve the correct open area, balancing pressure drop and media retention.

3.Segmented Construction: Designing the grid in segments that can fit through a manway for installation.

Versatility and Customization

Wedge Wire Support Grids can also support other column internals, such as random packings. These support grids offer mechanical support while allowing gas flow with minimal pressure drop. They are available in various sizes and materials, and can incorporate multiple layers of wire mesh if necessary. Each grid is fabricated according to the customer's specific design and drawings, ensuring a perfect fit and optimal functionality.