Wedge Wire Screen Trommel Cylinder with Large Diameters

Wedge wire screen cylinders, especially those with large diameters, are integral components in various heavy-duty industrial applications. As a leading manufacturer, YUBO specializes in designing and producing these high-quality cylinders, which offer exceptional durability, strength, and efficiency in filtration and separation processes. 

What is a Wedge Wire Screen Cylinder?

A wedge wire screen cylinder is a cylindrical filtering device made from metal wires that are welded together in a specific pattern, usually a V-shaped or wedge-shaped profile. The unique design of these v wire screens allows for a high degree of strength, precision, and resistance to wear, making them suitable for filtering and separating solids from liquids in various industrial settings.

Unlike standard wedge wire screen pipes, wedge wire screen cylinders typically have a larger diameter, which enhances their capacity to handle high volumes of material and withstand more demanding conditions. This makes them ideal for use in heavy-duty applications such as mining, wastewater treatment, desalination, and oil refining.

Manufacturing Process of Large-Diameter Wedge Wire Screen Cylinders

YUBO manufactures large-diameter wedge wire screen cylinders using state-of-the-art automated machinery to ensure precision and consistency. During the production process, support profiles (which can be round, square, or triangular) are meticulously welded onto surface profiles as the screen material is wound around a cylindrical mold. The use of stainless steel materials, such as 304, 304L, 304HC, 316, 316L, 321, or 430, ensures that the finished product is highly resistant to wear, corrosion, and mechanical stress.

Types of Edge Finishes for Wedge Wire Screen Cylinders

YUBO offers several edge types for large-diameter wedge wire screen cylinders, each designed to meet specific installation and operational requirements:

1. Standard Type: The most basic option, with no additional edge. This type is suitable for applications where the screen cylinder will be secured in place without the need for additional fixtures.

2. Flange Type: A flange is welded onto the edge of the screen cylinder. This design allows for easy attachment to other equipment or piping systems, providing a secure and leak-free connection.

3. End Ring Type: End rings are welded onto the screen cylinder, providing additional strength and facilitating a more secure fit in applications where the screen must withstand high pressures or heavy loads.

Applications of Large-Diameter Wedge Wire Screen Cylinders

Wedge wire screen cylinders with large diameters are highly versatile and can be used in a wide range of industries. 

1. Water Filtration and Treatment: These cylinders are often used in deep well pumps and submersible pump systems to filter out debris and impurities from water sources. They are also used in water treatment plants for processes such as desalination, softening, and purification of both seawater and freshwater.

2. Mining and Mineral Processing: In mining operations, large-diameter wedge wire screens are used to separate minerals from waste materials. They are particularly effective in filtering and dewatering applications, where they help remove unwanted particles from slurry mixtures.

3. Oil and Gas Industry: In the oil and chemical industries, these screen cylinders are employed for terminal filtration of oil products, as well as for filtering acidic and alkaline liquids. They can also be used to recycle alcohol and other organic solvents.

4. Environmental Protection: The screens are used in various environmental protection applications, such as filtering contaminants from water and wastewater. They are also used in systems that convert seawater into industrial or domestic water.

Key Features of YUBO Wedge Wire Screen Trommel Cylinders

The design and structure of YUBO’s wedge wire screen trommel cylinders offer several advantages:

High Flow Capacity: The continuous gaps in the wedge wire screen increase the open area, allowing for greater contact with the liquid or slurry being filtered. This maximizes flow capacity and enhances overall efficiency.

Robust and Durable Structure: The cylinders are built to withstand harsh operating conditions. The combination of high-strength stainless steel and precise welding techniques ensures that the screens maintain their shape and functionality, even under heavy loads or corrosive environments.

V-Shaped Profile for Optimal Filtration: The V-shaped wedge wire profile prevents clogging by allowing particles to pass through or be easily washed away, ensuring smooth and consistent operation.

Ease of Maintenance and Longevity: Wedge wire screen cylinders are designed  for easy cleaning and backwashing, which extends their service life and reduces overall maintenance costs. The high-quality materials used in their construction contribute to their durability and reliability over time.

Benefits of Using YUBO Large-Diameter Wedge Wire Screen Cylinders

YUBO’s large-diameter wedge wire screen cylinders are engineered to deliver superior performance across various applications. 

Here are some of the key benefits:

Customization: YUBO offers custom designs to meet specific requirements, including different wire profiles, materials, and edge types. This flexibility ensures that clients receive a product that is perfectly suited to their needs.

High-Quality Materials: The use of premium stainless steel grades ensures excellent resistance to corrosion, wear, and mechanical stress, even in the most demanding environments.

Precision and Consistency: Automated manufacturing processes guarantee high levels of precision and consistency, resulting in products that perform reliably and efficiently.

Cost-Effectiveness: Due to their durability, easy maintenance, and long service life, YUBO wedge wire screen cylinders offer a cost-effective solution for filtration and separation needs.

Why Choose YUBO for Your Wedge Wire Screen Needs?

YUBO is a leading manufacturer and supplier of wedge wire screen products, with years of experience in the industry. Our commitment to quality, innovation, and customer satisfaction sets us apart from the competition. We understand the unique challenges faced by different industries and offer tailored solutions to meet those needs.

Contact Us

For more information about YUBO’s large-diameter wedge wire screen cylinders or to discuss your specific requirements, please contact our sales team at 

sales@oemubo.com 

or call us at 

+86-18032153916

We look forward to helping you find the perfect solution for your filtration and separation needs.